What have manufacturers been missing so far? Of course, every shop floor operational unit may have already jumped on the bandwagon of automated software integrations. However, for those who are yet to experience improvements at the shop floor level, we suggest you consider what Power Profit Technologies has to offer.
Shop floors have long been the heart of manufacturing units. Yet, it can get overwhelming for the labourers to execute operations and monitor potential plant failures effectively at the same time. Power Profit Technologies has been providing advanced visualisation tools for over a decade to its clients to navigate shop floor operations. These visualisation tools are categorised under their apt software called ‘ProEfficient’ designed to monitor and clear stubborn bottlenecks.
CNN Business stated that 54% of manufacturing CEOs identify inflation as a challenge to remain profitable. It’s a well-known fact that the inception of the pandemic caused significant hardships for manufacturers. However, many manufacturers were able to sustain operational bottlenecks and attain long-term success due to investing in digitalisation and process automation.
There are several reasons why shop floors can face operational problems.
- Faulty or poorly maintained machinery, leading to stoppages in production, safety hazards, and delays.
- Poorly designed workflows and excessive material handling, wasting time and resources.
- Production defects, leading to restarting work, increasing costs and delaying deliveries.
- Late deliveries of raw materials or stockouts disrupt production schedules, leading to idle time.
- Lack of communication or information silos management, leading to errors and missed deadlines.
- Unexpected equipment failures, disrupting production flow.
As Dave Waters once said, “If a company isn’t continuously improving then it is slowly dying”. The director of Power Profit Technologies, Manish Jain, is, therefore, dedicated to ensuring that manufacturers and their efforts lead them to long-term business growth. He states that offering the best service to society is his highest priority which is why he offers ProEfficient to his clients. His mission is to minimise losses caused by personnel, energy, time and other weighing factors. This is where Proefficient marks the revolution of optimised machinery output and elevated quality. The system provides real-time monitoring with accurate data on the condition of each machine. It provides an overall progress of the manufacturing process, which means that any technical problems detected can be addressed the moment it is detected.
ProEfficient provides performance metrics that manufacturers can access remotely, including cycle time, downtime, and yield. The entire production line and its effectiveness are displayed on the system dashboard to identify areas for improvement. One can optimise the operations through data-backed decisions. Many clients have been able to decrease downtime and improve productivity due to effortless monitoring of operations remotely. They’ve been able to spot flaws and other problems that are sometimes not visibly detectable on the shop floor. Therefore, customised monitoring and automatic alerts can help identify system failures at early stages before they reach irreversible damage.
Unit manufacturers can also plan and schedule production runs, ensuring that the resources are deployed efficiently and production goals are achieved. ProEfficient user experiences have reported an average downtime reduction of 20%, a 15% reduction in waste materials, and significant cost savings of up to 10% on energy bills. Other independent cases reveal that manufacturers who used Proefficient were able to achieve a positive ROI within a year.
The Future of Manufacturing: An Evolving Landscape
As more and more features are introduced to this system, one can expect an unparalleled data-driven approach to align perfectly with Industry 4.0. Manufacturers can easily integrate this software with their existing systems and censors to get real-time data collection and evaluation.
The ProEfficient system is designed to leverage the power of the IIoT or Industrial Internet of Things. This includes interconnecting and generating data and providing deeper insights into shop floor operations.
Power Profit Technologies is gravitating towards constantly innovating its system to provide predictive maintenance and advanced analytics. With the ability to leverage AI and machine learning, potential equipment failures will permit early preventative maintenance.
So, are we looking forward to more sophisticated data analysis tools with ProEfficient shortly? What does the future look like for ProEfficient under the stronghold of Power Profit Technologies? Manufacturers still looking for premium software-driven systems could try and test Proefficient. One could potentially expect feature optimisation from this seasoned shop floor bottleneck countering solution.